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Special Metal INCOFLUX ESS1 Electroslag Strip Flux

INCOFLUX ESS1 Electroslag StripWelding (ESSW) Flux is designed for strip welding with INCONEL Weldstrips 82 and 625. It is used for overlaying carbon steels with the two alloys. The agglomerated, neutral flux provides the ability to achieve a chemical composition nearly matching the Weldstrip in the second layer. The smooth, tight ripples and excellent wetting provide the ability to make, without magnetic steering, flat overlays that may be used in the as-welded condition.

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Description

INCOFLUX ESS1 Electroslag StripWelding (ESSW) Flux is designed for strip welding with INCONEL Weldstrips 82 and 625. It is used for overlaying carbon steels with the two alloys. The agglomerated, neutral flux provides the ability to achieve a chemical composition nearly matching the Weldstrip in the second layer. The smooth, tight ripples and excellent wetting provide the ability to make, without magnetic steering, flat overlays that may be used in the as-welded condition.

Welding Parameters

Overlay Welding using DCEP current and Stringer beads.

Strip Size Amperes Volts Travel Speed Extension Stick-Out Flux Depth
0.5 mm x 60 mm
0.02 in. x 2.36 in.
1100-1300 23-24 6-7 in./min.
150-175 mm/min.
3/4-1 in.
19-25 mm
3/4-1 1/2 in.
19-38 mm
0.5 mm x 30 mm
0.02 in. x 1.18 in.
600-700 23-24 6-7 in./min.
150-175 mm/min.
3/4-1 in.
19-25 mm
3/4–1 1/2 in.
19-38 mm

Specification

EN 760 – S A AF2

Particle Size

Tyler Sieves: 10 x 60 Mesh (0.25 mm x 2.0 mm), EN 760 2-20

Packaging

60 pound (27.22 kg) Polyethylene Bucket with a hermetically sealed lid that has a rubber gasket seal.

Description

INCOFLUX ESS1 Electroslag StripWelding (ESSW) Flux is designed for strip welding with INCONEL Weldstrips 82 and 625. It is used for overlaying carbon steels with the two alloys. The agglomerated, neutral flux provides the ability to achieve a chemical composition nearly matching the Weldstrip in the second layer. The smooth, tight ripples and excellent wetting provide the ability to make, without magnetic steering, flat overlays that may be used in the as-welded condition.

Welding Parameters

Overlay Welding using DCEP current and Stringer beads.

Strip Size Amperes Volts Travel Speed Extension Stick-Out Flux Depth
0.5 mm x 60 mm
0.02 in. x 2.36 in.
1100-1300 23-24 6-7 in./min.
150-175 mm/min.
3/4-1 in.
19-25 mm
3/4-1 1/2 in.
19-38 mm
0.5 mm x 30 mm
0.02 in. x 1.18 in.
600-700 23-24 6-7 in./min.
150-175 mm/min.
3/4-1 in.
19-25 mm
3/4–1 1/2 in.
19-38 mm

Specification

EN 760 – S A AF2

Particle Size

Tyler Sieves: 10 x 60 Mesh (0.25 mm x 2.0 mm), EN 760 2-20

Packaging

60 pound (27.22 kg) Polyethylene Bucket with a hermetically sealed lid that has a rubber gasket seal.